We have established three production plants in the Tokyo metropolitan area and responsed to all customer needs quickly.
1787-1 Negoya, Midori-ku, Sagamihara-Shi, Kanagawa, Japan
Site area: 661 square meters
1F: 23 injection molding machines (100t ~ 280t), 23 automatic take-out machines, production office, mold maintenance room, workshop, carton material storage
2F: material mixing chamber
3F: 5 assembly lines, 2 belt inspection lines, general affairs office, drawing room, conference room, quality control room, development office
Outbuilding: automated warehouse, material warehouse.
644-34, Hitana, Nakagouchou, Kitaibaraki-Shi, Ibaraki, Japan
Site area: 13,223 square meters
1F: 20 injection molding machines (180t ~ 280t), 20 automatic take-out machines, 10 assembly lines, belt inspection lines, production office, sub-material yard, workshop, mold maintenance room
:1.5F: material mixing room
2F: general affairs office, meeting room, drawing room, quality control room, development office
Outbuilding: assembly plant (Plant No. 2), 5 material warehouses
4-8-32 Nishihashimoto, Midori-ku, Sagamihara-Shi, Kanagawa, Japan
Site area: 1,322 square meters
1F: injection molding machine (7t,50t), material storage, production office
2F: belt inspection line, 4 hot stamp machines, shrink machine, quality control room
3F: office, reception conference room
Thanks to the equipment line-up that specializes in small parts, including the plastic caps, we can achieve flexible production corresponding along the needs of our customers.
We have set up an automatic take-out machine for all of the injection molding machines.
It is possible for us to reduce the cost of product supply due to the combination of the automatic assembly machine and automatic inspection machine.
In order to provide a high-precision, high-quality products, we have proposed the automation of assembly and inspection.
By automatic assembly and inspection, which would not be achieved manually,
we have offered quick delivery time, reasonable product prices, and stable supply.
We need to align products for cosmetics, whose slight flaw would be a defect, and products with secondary processing of hot stamp or vapor deposition at the manufacturing stage so as not to scratch them.
Traditionally, alignment work was a high cost because the worker had done manually.
Now, we have strived to lower the cost of alignment work by automatic alignment box packer.
We introduce a positive pressure system to the production site.
We strictly manage the clean production environment by preventing dirty air, moisture, insects from the outside from entering into the factory.
In addition, we run the energy-saving air-conditioning equipment for 24 hours every single day.
So, we manage the temperature and humidity in the factory.
We prevent people from bringing the dust and hair into the production site by establishing an air shower system in the production site entrance.
We enhance the effect of dust removal by letting everyone who enter the production site pass the air shower and implement the roller seat.
We eliminate dust, deodorize, and eradication by runnig the air cleaner for 24 hours in the production site.
We add a bar code label on all products and manage loading and unloading the products in the automated warehouse. We build a system for calculating the product inventory with the loading and unloading operation. When it encounters any trouble, we establish a traceability system for calculated back inspection date and molding date from the date of shipment established.
In the day-to-day operations of quality management, skilled personal with a certain eye use analog measurements such as vernier caliper and projector, and three-dimensional measuring device.
So, we can ensure the quality management from every angle.
We improve customer satisfaction by these efforts. We trust that is the biggest goal of every customer.
We are committed to continuous improvement.
We manage air conditioning for 24 hours in mold maintenance room. By performing regular maintenance, We protect customers' valuable assets.
